January 13, 2021 5 Comments

What are Biological filters?

Biological filters are devices to culture microorganisms that will perform a given task for us. Different types of organisms will perform different tasks. Part of the art of designing and using bio-filters is to create an environment that will promote the growth of the organisms that are needed.

Why do we need biological filters for aquaculture?

We use bio-filters to help maintain water quality in recirculating or closed loop systems. Bio-filters are also used to improve water quality before water is discharged from a facility. There are many different methods of maintaining good water quality and bio-filtration is only one component of the total picture. It is however, a very important and essential component especially for recirculating aquaculture or aquarium systems.

How will bio-filters help us?

Depending on design and application, bio-filters have the ability to accomplish the following functions. The first three functions are performed by biological means and the last four are done by physical processes that do not depend on living organisms.

Remove ammonia

Remove nitrites

Remove dissolved organic solids

Add oxygen

Remove carbon dioxide

Remove excess nitrogen and other dissolved gasses

Remove suspended solids

Biosecurity

Disease outbreaks occur more readily when dealing with high fish stocking densities typically found in intensive RAS. Outbreaks can be reduced by operating multiple independent systems within the same building and isolating water to water contact between systems via thorough equipment and personnel cleaning. Additional Ultra Violet (UV) and/or ozone treatment reduces free floating viruses and bacteria in the water system. These treatment methods reduce disease loadings and thus reduces the chance of an outbreak.

Oxygenation

Reoxygenating the water is crucial to achieving high fish production densities. Fish require oxygen to metabolize food and grow, as do bacteria communities in the biofilter. Dissolved oxygen levels can be increased through two methods; aeration and oxygenation. In aeration, air is pumped through an air stone or similar device that creates small bubbles in the water column, resulting in a high surface area where oxygen can dissolve into the water. In general, due to slow gas dissolution rates and the high air pressure needed to create small bubbles, this method is considered inefficient and the water is instead oxygenated by pumping in pure oxygen. Various methods are used to ensure that during oxygenation all of the oxygen dissolves into the water column. Careful calculation and consideration must be given to the oxygen demand of a given system, and that demand must be met with either oxygenation or aeration equipment.

pH control

In all RAS pH must be carefully monitored and controlled. The first step of nitrification in the biofilter consumes alkalinity and lowers the pH of the system. Keeping the pH in a suitable range (5.0-9.0 for freshwater systems) is crucial to maintain the health of both the fish and biofilter. pH is typically controlled by the addition of alkalinity in the form of lime (CaCO3) or sodium hydroxide (NaOH). A low pH will lead to high levels of dissolved carbon dioxide (CO2), which can prove toxic to fish. pH can also be controlled by degassing CO2 in a packed column or with an aerator. This is necessary in intensive systems especially where oxygenation instead of aeration is used in tanks to maintainO2 levels.

Temperature control

All fish species have a preferred temperature above and below which that fish will experience negative health effects and eventually death. Warm water species such as Tilapia and Barramundi prefer 24 °C water or warmer, where as cold water species such as trout and salmon prefer water temperature below 16 °C. Temperature also plays an important role in dissolved oxygen (DO) concentrations, with higher water temperatures having lower values for DO saturation. Temperature is controlled through the use of submerged heaters, heat pumps, chillers, and heat exchangers. All four may be used to keep a system operating at the optimal temperature for maximizing fish production.

Solids removal

In addition to treating the liquid waste excreted by fish, the solid waste must also be treated. This is done by concentrating and flushing the solids out of the system. Removing solids reduces bacteria growth, oxygen demand, and the proliferation of disease. The simplest method for removing solids is the creation of settling basin where the relative velocity of the water is slow and particles can settle at the bottom of the tank where they are either flushed out or vacuumed out manually using a siphon. However, this method is not viable for RAS operations where a small footprint is desired. Typical RAS solids removal involves a sand filter or particle filter where solids become lodged and can be periodically back-flushed out of the filter. Another common method is the use of a mechanical drum filter where water is run over a rotating drum screen that is periodically cleaned by pressurized spray nozzles, and the resulting slurry is treated or disposed. In order to remove extremely fine particles or colloidal solids, a protein fractionator may be used with or without the addition of ozone (O3.)

Special types of RAS

Aquaponics

Combining plants and fish in a RAS is referred to as aquaponics. In this type of system ammonia produced by the fish is not only converted to nitrate but is also removed by the plants from the water. In an aquaponics system fish effectively fertilize the plants, this creates a closed looped system where very little waste is generated and inputs are minimized. Aquaponics provides the advantage of being able to harvest and sell multiple crops.

Aquariums

Home aquaria and inland commercial aquariums are a form of RAS where the water quality is very carefully controlled and the stocking density of fish is relatively low. In these systems the goal is to display the fish rather than producing food. However, bio filters and other forms of water treatment are still used to reduce the need to exchange water and to maintain water clarity.Just like in traditional RAS water must be removed periodically to prevent nitrate and other toxic chemicals from building up in the system. Coastal aquariums often have high rates of water exchange and are typically not operated as a RAS due to their proximity to a large body of clean water.

5 thoughts on “Let’s talk about RAS”

  1. Dear Sir,
    I am applying for bank financing for an aquaculture shrimp project. Could you help design the various equipment to be used, using your products. I need the information to estimated the project cost. Project details are as follow:
    1. Grow-out pond: 100 ponds (size 72m dia. x 1.25 deep = 5,000m3)
    2. Nursery pond: 20 ponds (size 32m dia. x 1.25 deep) = 1,000m3)
    3. Sedimentation pond: 4 ponds ( saze 160m x 50m x 1.5m deep = 12,000m3)
    4. Pond aeration: Supplied using oxygen generator located centrally
    5. Water parameters: Temperature, dissolved oxygen, pH, turbidity, ammonia, nitrite,
    salinity (conductivity), sulphide, carbon dioxide. transmitted to
    6. Water transfer: Pumps of various sizes (5,000m3/hr.
    control room through wireless communication. Solar-powered.
    7. Water quality control in every ponds and readings transmitted to control room online.
    8. Water transfer: Pumps of various sizes- 3000m3/hr (2 nos.), 1000m3/hr (10 nos.)

  2. Dear Madam / Sir
    I hope my email finds you well,
    I saw your company website and which is interesting. I looking to develop one project in an Aquaculture fish farm in Iraq, I have with my partner 5 Acre land so.
    Am looking for a turnkey project for 250 ton per year for salmon and if you can provide me by any certificate that your company have it , also did you build any project in Europe ?
    Also, I need provide by initial design if you have it .
    Many thanks

    Best Regards

    Dr. Imad Alshaikhli

    General Director & Business Development

    Uruk general treading and supply

    +96277867000 Amman / Jordan
    +9647503481166 Iraq

    +16478463005 WhatsApp

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